To view the business processes supported under a different ERP software
system module view the ERP Software Modules page
and click the link to the appropriate module. The ERP business processes
listed on this page pertain to CUSTOMISATION PLANNING and ENGINEERING CHANGE CONTROL.
ERP software systems comprise a variety of software modules, each of these
ERP modules houses a set of business processes that the particular
ERP software package supports.
A useful starting point for compiling an ERP software system spec / RFQ
/ RFI / ITT is listing the required system functionality, or
business
processes, that an ERP software system would need to support in order
to be considered as viable for ERP system selection and implementation. The
list of ERP business process listed below relates to the CUSTOMISATION PLANNING and ENGINEERING CHANGE CONTROL module of ERP software packages. View the high level ERP
Software Modules page to see a list of other ERP system modules that
encompass the various business processes required of a modern integrated
ERP software package.
The standard ERP system business processes for CUSTOMISATION PLANNING and ENGINEERING CHANGE CONTROL are
tabulated later on this page - the ERP business processes are descibed in
more detail than on the ERP System Processes page.
Next to each description of the ERP processes for CUSTOMISATION PLANNING and ENGINEERING CHANGE CONTROL here are the explanations as to why each particular business prcess may be important / relevant.
Central to any ERP software package is the CUSTOMISATION PLANNING and ENGINEERING CHANGE CONTROL software module - it is the cornerstone of an effective and
integrated ERP software package.
The
below list of business processes can be used as first pass list of ERP software
system functional requirements for your business in the area of CUSTOMISATION PLANNING and ENGINEERING CHANGE CONTROL that can be utilised to arrive at a broad brush ERP
system spec of required functionality to assist your ERP selection process
and subsequent implementation.
CUSTOMISATION PLANNING and ENGINEERING CHANGE CONTROL ERP Business Processes |
ERP Business Process |
ERP Process Explanation |
| Amend bills of material and routings (to incorporate engineering changes and changes due to customisation). |
Carried out in all customisation or Engineering Change situations to create new product structures, lists of workcentres and operations (routings) for each new part number to be created. |
| Identify scheduling, capacity, material requisitioning and stock holding needs specific to the production of customised products. |
Carried out if there is a high level of customisation, engineering changes or non-standard products which will affect the scheduling, capacity, material and stock holding needs (like a rough cut MPS or MRP for customised products) etc. |
| Communicate to customers the parameters of the design details they must provide for product customisation. |
Carried out when engineering activity is required following an order; the customer is informed of the details they must provide in order to allow the new engineering and design work to take place. |
| Archive details of changed and customised products. |
Carried out for traceability reasons and in case a particular end item is needed in the future. The BOMs, engineering designs and routings for products are stored. |
| Monitor the performance of the engineering change control function. |
Carried out to monitor Engineering Change Control and use to help reduce money wasted, production downtime, disruption to production, levels of replanning required etc. |
| Maintain engineering change control history. |
Carried out to record the full details of engineering changes (i.e. design change, change dates etc.). These records may be referenced for a number of different reasons, i.e. spares. |
| Recommend the most appropriate engineering change implementation date (i.e. based on minimising the amount of obsolete stock). |
The date of the planned change is held back until the costs associated with obsolete stock (that will result from the change) are minimised. |
| Assess the feasibility of product customisation (i.e. with respect to aggregate capacity and technical capability etc.). |
Carried out to check resources are available and the process is capable of performing the intended customisation. |
| Assess the impact of the proposed engineering changes and implementation procedures. |
|
| Calculate lead times and costs of customising products. |
Carried out to help manage the process and aid financial control. Information collected pertaining to man hours used for redesign and replanning, planning lead times and costs etc. associated with the customisation can be used to predict costs and lead times for future customisations and engineering changes. |
| Project manage engineering change orders as entities in their own right. |
Use "project management" style methods (i.e. Gantt charts etc.) to manage the engineering change process from conception to release date. |
| Monitor deviations between planned and actual costs and delivery performance of customised products. |
Carried out to assess the performance of the customisation process and to check that the actual costs do not deviate greatly from the planned costs associated with the customisation activity. |
| Modify existing manufacturing processes to support engineering changes. |
|
| Monitor, control and circulate new / changed engineering drawings. |
|
| Undertake a product standard cost simulation. |
Carried out to estimate costs of the new product by using estimated costs for every item in the BOM rolled up to get the total costs for the product This helps to ensure that the effects of customisation and changes are accurately monitored. |
If you would like to comment on or add to this page about the CUSTOMISATION PLANNING and ENGINEERING CHANGE CONTROL module of ERP System Processes or have any questions about ERP software selection or ERP system implementation then please complete the form below and we will do our best to help.
Note that after submitting the form this page about the ERP business processes associated with the 'CUSTOMISATION PLANNING and ENGINEERING CHANGE CONTROL' module of ERP software packages will reload.